Piping
Designers - Check yourselves
For those independent designers
that work on there own, or that preliminary work that goes out for bid, there
is no substitution for perfect work. Incomplete work and errors, all cost
extra. Here are some useful tips to reduce what a checker would find to almost
nothing.
As a first step, check all
of the information in the title block for conformance with the P&ID and
the plot plan. Double check the line number, area number and piping material
spec. Step two, yellow off the flowsheet as the isometric is traced on the
flowsheet from start to finish. All inline components should appear on the
iso. Check flow direction. Check all continuations on the ISO (against vessel
drawings, including nozzle number, nozzle orientation, coordinates and flange
type, gasket and rating.
Using a 3-D system and computer
spec ? Check the Bill of Materials. Getting carbon steel materials in stainless
steel lines is easy, especially if the final spec was not available when modeling
started. Are all of the components in the line from the spec the line was
modeled in? Check for fabrication category (shop - field) against the requirements
for your projects. Many designers field run every thing below 40mm, some field
run everything below 50mm.
Valves can be a pain, especially
generic ones. Small bore valve dimensions change. Every manufacturer and valve
type uses different overall dimensions. Here it is important to specify the
make and model of every valve. The use of generic face to face dimensions
will produce spool drawings with cut lengths that will be incorrect. The overall
length of control valves, specialty items, instrumentation and anything else
that is inline needs to be checked against the certified vendor data published
for the project.
Always consider manufacturing
restrictions when selecting field weld locations. Prefabricated spools will
be shipped by tractor-trailor. Make spools fit on trailers and where appropriate
into the average stress relieving oven. Always allow for adjustment with appropriately
selected field welds.
Colour is an extremely useful
tool. Yellowing off checked items on the P&ID, Line list, ISO and GA takes
away the need to recheck already checked areas.
With practices like these,
your checker may be left with little to find.
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if
you have any tips or tricks you wish to pass on, please send them to info@pipingdesigners.com